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Fluid Power Safety Alerts

About "Safety Alerts!" -

In this section, the Fluid Power Safety Institute™ will bring to the forefront, items of such urgency that we feel they need to be highlighted above all else. We therefore encourage you to be sure to check out this section each and every time you log-on to this site so as to keep informed of any newsworthy items that may affect you immediately!


IMPORTANT NOTICE

Unless permission is granted, in writing, this format or material contained herein shall not be
copied, reproduced, or quoted for reproduction, by electrical, mechanical, or chemical process,
or accomodation thereof, now or later developed. Violations will be pursued vigorously
by all legal means available against the companies and individuals involved.


Ref. No.
Date Posted/
Revised
Click on the appropriate heading to review the safety alert:

SA-040 05/21/08 Safety and the Fluid Power Industry – it’s hard to keep a straight face! -
SA-039 11/12/07 Is a Forklift a Safe Substitute for an Aerial Platform?
SA-038 10/16/07 Elevating Machinery for Service or Repair Work -
SA-037 10/09/07 Owning a Hydraulic Flow Meter Doesn't Qualify a Person as a Troubleshooter.
SA-036 10/08/07 Does "dumbing-down" USA's mechanics boost corporate profits?
SA-035 11/21/06 WARNING FOR PEOPLE WHO USE AERIAL LIFT EQUIPMENT IN THE COURSE OF THEIR WORK – your life could end today!
SA-034 09/21/06 Screwing a cartridge valve out to relieve pressure could kill you!
SA-033 07/12/06 Machinery and Equipment Manufacturers are both right . . . and wrong, about releasing stored energy to atmosphere!
SA-032 07/11/06 There is more to operating a hydraulic machine than pushing and pulling levers - what operator's don't know about hydraulics could kill them!
SA-031 07/07/06 "Home-made" hydraulic test connectors could kill you!
SA-030 02/14/06 Does your Hydrostatically-Propelled vehicle have brakes?
SA-029 02/07/06 Urgent Safety Alert for miners who repair and service longwall shields and systems!
SA-028 06/17/05 Reactive safety – the American way!
SA-027 06/02/05 Another disgraceful example of the state of safety in the fluid power industry!
SA-026 05/27/05 Steel worker crushed to death under 17 tons of iron-ore pellets. Another worker falls with his "lock by his side."
SA-025 04/17/05 Is poor design the real reason why this worker was killed?
SA-024 04/06/05 Urgent advice for people who rent, own, and/or operate aerial platforms.
SA-023 03/22/05 A hose end/connector separation failure IS AN ACCIDENT!!!
SA-022 03/18/05 A maintenance mechanic was injured while attempting to remove a transmission line from the closed-end of a hydraulic lift cylinder installed on a front-end loader.
SA-021 03/09/05 A diesel mechanic was injured as a result of his using unsafe diagnostic equipment to perform a routine troubleshooting procedure.
SA-020 02/03/05 A millwright was killed while tightening a leaking high pressure connector.
SA-019 01/27/05 A maintenance worker was fatally injured after having hydraulic oil injected into his hand while attempting to bleed trapped air from a hydraulic cylinder.
SA-018 01/20/05 Two maintenance technicians were severely injured while attempting to remove a stubborn rod-end gland from a hydraulic cylinder.
SA-017 01/10/05 This fluid power safety alert focuses on the aftermath of a tragic accident which was caused by an unprotected rotating shaft.
SA-016 12/12/04 A mechanic's helper lost his hand while attempting to remove the end-cap from a piston-type accumulator.
SA-015 12/05/04 An operator was fatally injured while attempting to free a jammed conveyor.
SA-014 11/19/04 A millwright was seriously injured as a result of an accident he suffered while operating a portable, high-pressure hand-pump (porta-power). Of the ten hand-pumps inspected at his company only three of them were fit for service.
SA-013 11/03/04 A mobile mechanic fractured both arms as a result of an accident he suffered while working on a scissor-lift.
SA-012 10/22/04 A millwright suffered eye injury, minor burns, bruises, and abrasions, as a result of an accident he suffered while testing a hydraulic motor.
SA-011 10/14/04 A maintenance technician burnt down an entire manufacturing plant as a result of an accident he caused while testing a hydraulic cylinder.
SA-010 10/02/04 A Mill maintenance technician, with some hydraulic training, was injured as a result of an accident he suffered while removing a hydraulic cylinder from production to replace gland seals that were reportedly leaking.
SA-009 09/22/04 An oil-field service mechanic suffered a broken ankle and chest lacerations when he was struck by a "flying" cylinder rod that was inadvertently launched into the air because the cleaning bay attendant charged the closed-end of the cylinder with compressed air in an attempt to drain the oil. The problem was that the cylinder was equipped with an integral pilot-operated check valve, and so was born another needless accident!
SA-008 09/15/04 Worker gets blamed for deadly accident caused by poor hydraulic system design!
SA-007 09/01/04 SAE Code 61, SAE Code 62, and Caterpillar® 4-bolt flange confusion - There are many people who think that on-the-job training for hydraulics is adequate. Here is a prime example why it simply does not work. In fact, it can leave innocent people vulnerable to severe injury or death.
SA-006 08/12/04 Unsafe service, repair, and troubleshooting recommendations are running rampant throughout the fluid power industry - and there is no end in sight!
SA-005 07/12/04 This recommendation for air-bleeding a hydraulic cylinder could cause severe injury, or death.
SA-004 06/19/04 This manufacturer's recommendations for testing their hydraulic motor could, in our opinion, cause severe injury, death, or substantial property damage.
SA-003 05/27/04 A millwright with no formal training in hydraulics, suffered a non-injury accident as a result of an error made by a hydraulic distributor when crossing over a hydraulic directional control valve from one manufacturer to another.
SA-002 04/18/04 Stop! Before you "fly" another aerial platform into the clear blue sky, read this safety alert!
SA-001 03/12/04 What this manufacturer of coil-tubing machines recommends about troubleshooting their hydraulic system could, in our opinion, cause severe injury, death, or substantial property damage.



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